Asset Monitor + Maintenance
Digital Mining Solution
Achieve 100% scheduled uptime & increase tonnage.
A real-time asset monitoring, utilization optimization & predictive maintenance solution all-in-one.
I4 Mining’s Asset Monitor + Maintenance digital mining solution enables you to monitor and improve the utilization of all your plant across your operations, from drill rigs and motor graders, to pumps and HVAC equipment.
Supporting the real-time connectivity to all your machinery, meters, as well as any other system and technology, I4 Mining’s Asset Monitor + Maintenance solution solves your asset management challenges, providing you with real-time analytics and predictive insights that allow you to direct effort and investment more effectively.
With real-time tracking, predictive maintenance, and lifespan optimization abilities; you can effortlessly improve asset performance, reduce running costs and achieve 100% scheduled uptime.
Key business objectives met by I4 Mining's Asset Monitor + Maintenance digital mining solution:
Improve performance of your assets, fleet & operations.
Uncover inefficiencies &
maximize asset utilization.
Reduce unexpected downtime & prevent catastrophic failures.
Lower maintenance costs & improve downtime scheduling.
Get a single source of truth & engine for exploring your 'Big Data'.
Design custom workflows & leverage automated, AI-led decision-making.
Effortlessly track these plant + any other metrics in real-time:
- Asset location
- Asset value
- Average bucket weight
- Average dump time
- Average fuel use per machine
- Average loading time
- Average number of dumps per X
- Average number of loads per X
- Average payload
- Average swing time
- Battery status
- Breakdown rate
- CANbus truck performance data
- Conveyor speed
- Coolant temperature
- Cycle distance
- Cycle duration
- Driver Safety Score
- Emissions (CO2 / particulate)
- Empty stop time
- Empty travel distance / time
- Engine fuel rate
- Engine load and speed
- Equipment failures rate
- Exhaust after-treatment
- Exhaust temperature
- Fuel/energy consumption
- KPI status
- Load tyre assessment
- Loaded travel distance / time
- Maintenance duration
- Maintenance man hours (MMH)
- Maintenance ratio (MR)
- Maintenance schedule
- Mean downtime (MDT)
- Mean time between failures (MTBF)
- Mean time between shutdowns (MTBS)
- Mean time to restore (MTTR)
- Nominal Payload Capacity
- Operating / Idle time
- Operator performance
- Percent scheduled downtime
- Safety score
- Slope angle
- Time to failure
- Tonnage per truck cycle
- Tons per hour / load
- Total Effective Equipment Performance (TEEP)
- Total minutes lost per shift due to breakdowns
- Truck door status
- Uptime percentage
I4 Mining's Asset Monitor + Maintenance digital mining solution features:
Real-time asset tracking
Our solution provides you with a single pane of glass for all your OEM plant through which you can explore individual assets' performance or analyze cumulative metrics across fleets and machinery classes - in real-time. It enables you to monitor anything that limits productivity and find optimal ways of managing them to limit unnecessary capital outlays and interventions.
Implement predictive &
Through continuous monitoring via asset telematics and IoT sensors and devices, you can detect problems (such as excessive vibrations or temperature increases) and accurately forecast time to failure - as well as guide you to the correct fix. As you build a data bank and machine learning algorithms learn, you'll be able to better schedule maintenance and implement predictive maintenance regimes.
Geo-fencing & real-time
I4 Mining's Asset Monitor + Maintenance solution can show you where your assets are, track their movements over time, and be alerted to suspicious or out-of-character movements that may indicate theft or unsafe practices, such as speeding or consistent heavy breaking. From this, you can discern and establish real-time risk metrics for each of your assets and their operators.
Uncover poor performance,
inefficiencies & underutilization
I4 Mining's Asset Monitor + Maintenance solution allows you to drilldown into individual assets and their historical maintenance regimes, examine output and establish which assets are underutilized (by operator, unit or fleet) or are underperforming against its class. With this information, you can make alterations to maximize uptime, more accurately establish ROA, and guide future procurement decisions.
Dashboards, reports &
The Asset Monitor + Maintenance solution makes it easy to configure dashboards and put real-time, accurate and timely information in the hands of people in-the-field or boardroom at any time, on any device. Our UX-tested reports and dashboards, coupled with our advanced adaptive analytics engine, gives you unparalleled visibility over your complete operations as well as the ability to drill-down and explore individual metrics - all in the same place.
Real-time alerts & AI-led
The Asset Monitor + Maintenance solution enables you to easily create custom business logic, set thresholds and design if this then that (IFTTT) workflows that, when triggered, gives you real-time alerts and implement immediate, automated remediation actions to prevent accidents, catastrophic failures or increase performance. Not only that, you can utilize the solution's AI engine to learn and improve your fixes and optimizations.
workflow modeller & AI engine
The I4 Mining Asset Monitor + Maintenance solution features Rayven's world-leading combined AI + IoT platform, featuring drag-and-drop, codeless configuration interfaces. It's designed to be simple, so that it doesn't need IT support to configure, run and optimize - it can be done by those that need it and know what needs to be done. It's so full of functionality, you've everything you need to build a complete Industry 4.0 solution.
Data manipulation, cleansing
& analysis in-built
Data is critical to the performance of any AI + IoT solution. Asset Monitor + Maintenance has inbuilt functionality that enables your to ensure data integrity and quality, with features and machine learning abilities that allows your solution to check and correct deviations and errors in your data in real-time. This means that your data and the insights provided by the I4 Mining Asset Monitor + Maintenance solution is 99.99% accurate at all times.
The I4 Mining Asset Monitor + Maintenance solution features enterprise-level technologies that enable it to mitigate cyber security risks, ensure confidentiality and provide easy disaster recovery, meaning that your solution can be back up and running in days, not weeks. Our world-leading proprietary security architecture and easy-to-use tools, you can be certain that your data is secure.
The complete picture that Asset Monitor + Maintenance can provide you with is reliant on it having access to the right data, at the right time. Our Asset Monitor + Maintenance solutions enable you to connect to any data source, sensor or hardware - and leverage any data format - out-of-the-box, providing you with a single source of truth through which you can analyze and predict business outcomes across your operations or individual functions.
Need help creating, optimizing or scaling your solution?
We've got option to help you achieve your business objectives rapidly.
Rayven Accelerated Action Plan (RAAP)
Jump start your scoping + design phases by using our Rayven Accelerated Action Plan (RAAP) to get you started, fast. Not a big consulting project that ends with a report, the RAAP is about working with our team so that you can quickly identify potential, discover what needs to be done, and establish the budget required - all in just 4 weeks.
Our Service Packs include a bundled number of hours at a discount that can be used to support your teams with achieving your objectives spread across the calendar. They can be used for any of our services, last for 12 months, and can be configured to meet your individual needs.